Flashlights and explosion-proof products
Flashlights and explosion-proof products
Safe lighting in extreme conditions: flashlights and explosion-proof products
The unique challenges of harsh environments come with the necessity of providing efficient and safe lighting. In this context, flashlights and explosion-proof products emerge as a solution for these special circumstances. These lights and lamps have unique designs and advanced technologies that make them suitable for use in environments that carry the risk of explosion or contain flammable materials.
The use of explosion-proof flashlights and lighting is essential in industries such as oil and gas, chemicals, and mining, where they meet stringent safety standards. These products are increasingly popular thanks to advanced cooling technologies and special designs that prevent the transmission of electrical sparks.
In this article, we’ll take a closer look at explosion-proof floodlights and lighting, exploring their innovative designs, technologies used, and how these products meet the unique lighting needs of difficult work environments.
Your comprehensive guide to explosion-proof products
Understanding the concept of explosion resistance requires careful attention to what it is and how products can safely withstand extreme conditions. When we talk about explosion-proof products, this refers to the product’s ability to withstand or prevent potential explosions.
Let’s take, for example, explosion-proof junction boxes. They are classified as explosion-proof when they are able to absorb any explosion that may occur inside the housing due to internal sparks, and prevent the ignition of vapors, gases, dust or fibers in the surrounding air.
In order to ensure safety in hazardous areas, high-quality explosion-proof equipment with recognized certificates must be used. It is preferable to use approved equipment to reduce the potential risk of explosions and fires that can affect personnel and industrial property.
There are two main guidelines followed when handling equipment in this context:
- ATEX: The ATEX Directive is a European safety standard for equipment and systems used in hazardous environments. Indicates compliance with strict standards to ensure the safety of equipment in potentially flammable environments.
- IECEx: IECEx is an international system for evaluating and certifying equipment for use in hazardous environments. IECEx enables products to comply with specific international standards to ensure safety and reliable performance in environments at risk of explosion.
- Type of protection
| New Number (IEC) | ||
| General rules | EN-60079-0 | |
| Immersed in oil | Ex “o” | EN-60079-6 |
| the pressure | From “p” | EN-60079-2 |
| Energy mobilization | Ex “q” | EN-60079-5 |
| Fireproof container | Ex “d” | EN-60079-1 |
| Increased safety | Ex “e” | EN-60079-7 |
| Intrinsic safety | Ex “i” | EN-60079-11 |
| No spark | Ex “n” | EN-60079-15 |
| Envelope | Ex “m” | EN-60079-18 |
IEC stands for International Electrotechnical Commission, which is a non-governmental, non-profit international standards organization
For profit it prepares and publishes international standards for all electrical and electronic technologies
and related technologies – collectively known as “electrical technology”.
Equipment sets
| Place of use | Group | Areas | Representative gas |
| Mines are susceptible to fire combustion | I | Gas mines | Methane |
| Surface industries | II A | Surfaces | Broban |
| II B | Ethylene | ||
| II B + H2 | Ethylene/hydrogen | ||
| II C | Hydrogen and acetylene |
Equipment protection level (gas/dust)
| Gas atmosphere | |
| Zone 0 | An area where a mixture of explosive gases is constantly present (for example, inside a fuel tank). |
| Zone 1 | An area where a mixture of explosive gases may be present during the normal operation of the plant. |
| Zone 2 | An area where mixtures of explosive gases do not occur naturally, but are present only for short periods of time. |
| Dust atmosphere | |
| Zone 20 | An area where the explosive powder mixture is constantly present (for example, inside a fuel tank). |
| Zone 21 | An area where an explosive powder mixture may be present during normal plant operation. |
| Zone 22 | An area where the explosive powder mixture does not occur naturally but is present only for short periods of time. Temperature class |
| Temperature class | T1 | T2 | T3 | T4 | T5 | T6 |
| Maximum Surface | 450oC | 300oC | 200oC | 135oC | 100oC | 85oC |
Ingress Protection (IP) Rating – Concept and Importance
Ingress Protection (IP) ratings are an abbreviated form of the Ingress Protection Label and are an internationally recognized and approved standard according to IEC 60529. This system was developed by the International Electrotechnical Commission (IEC). This model uses two-digit ratings to describe how well electrical or mechanical equipment is protected, and provides a real-time view of how well the product will withstand external environmental influences.
The rating is widely used to estimate the level of protection a product provides, whether it is for electrical devices such as mobile phones or mechanical enclosures such as explosion-proof enclosures. This numerical rating immediately shows users how well the product resists external influences and material leakage.
The IP rating usually consists of two numbers, with the first number showing the level of protection against solid particles, while the second number shows the level of protection against liquids. The table below provides users with a quick understanding of how protected the product is:
- First number (solid particles):
- 0: No protection.
- 1: Protection against solid particles 50 mm or larger.
- 6: Complete protection against dust leakage.
- The second number (fluids):
- 0: No protection.
- 4: Protection against water splashing from all directions.
- 8: Permanent immersion protection in specific conditions.
IP ratings provide valuable guidance to users on how to use and understand how rugged and durable equipment is in its surrounding conditions.
| The first form indicates protection against dangerous access and solid foreign objects | Index | IP | Index | The second number indicates protection against water penetration |
| Unprotected | 0 | 0 | Unprotected | |
| Provides protection against solid objects with a diameter of 50 mm or more | 1 | 1 | It is protected from vertical drops of water | |
| Protected against solid objects 12.5 mm Ø or larger | 2 | 2 | Protected from vertical drops of water container tilted up to 15 degrees | |
| Protects against solid objects Ø 2.5 mm or larger | 3 | 3 | It has protection against splashing water up to 60°C from the vertical position | |
| Protects against solid objects Ø 1 mm or more | 4 | 5 4 | 4 | It is protected from splashing water from any direction |
| Protected from dust | 5 | 5 | Protected against water jets from any direction | |
| Dust preventer | 6 | 6 | Protected against strong water jets from any direction | |
| 7 | Protected against immersion | |||
| 8 | Protected against continuous immersion |
The minimum explosion protection requirement is IP54.
- Ex “d” and Ex “e”
Ex e Standard (IEC60079-7)
This standard focuses on increased safety which in turn in order for products to be able to obtain this standard,
It must be able to withstand excessive temperatures as well as sparks inside and outside the enclosure.
Common uses of this standard are for products such as terminal boxes, control boxes, and lighting fixtures.
ex d standard (IEC60079-1)
This standard focuses on the flame resistance of the enclosure.
The enclosure must be able to safely contain any explosion and the associated pressure that develops
It prevents any fire or sparks from escaping from the can into the surrounding explosive environments.
Equipment containing this standard can be products such as control equipment or transformers.
Gahzly Company mostly provides protection services for the previous types of protection “d” And “e”. The table below shows the advantages and disadvantages of the two:
| Advantages | cons | |
| Ex “d” | 1. Capable of blocking potential internal explosion and preventing its transmission to the atmosphere outside the housing 2. Higher class of protection 3. Components are readily available and cheaper | 1. Maintenance is more complicated (such as difficulty in changing fluorescent tubes) 2. Piping lab (upon request) is complex |
| Ex “e” | 1. Easy to install 2. Nice appearance 3. Safety cut-off switch | 1. High cost of spare parts (components must be of the previous type) 2. Frequent and expensive maintenance (such as sealing) |
As a leader in hazardous environment providing safety solutions since 1977, Gahzly offers a wide range of explosion-proof products.
Ex e and Ex d, such as explosion-proof arresters and explosion-proof junction boxes to meet your hazardous area needs.
Everything you need to know about explosion-proof lighting
Everything you need to know about explosion-proof lighting
Explosion proof lighting is an integral part of any business operating in hazardous environments, where potentially explosive gases and vapors are present.
Employees working in a hazardous environment are constantly exposed to the risk of potential explosions that may occur if safety precautions are not properly implemented.
Therefore, it is essential that you understand how explosion-proof lighting can benefit your business and the safety of your workers.
However, it can be confusing to define the components of explosion-proof lighting and how they differ from standard lighting fixtures.
This article aims to provide a comprehensive overview of explosion-proof lighting that will help you make a more informed decision for your business.
What is explosion proof lighting?
Explosion-proof lighting refers to lighting systems that have the ability to absorb sparks that can ignite flammable gases and cause an explosion in the surrounding environment. This classification relates to the ability to reduce the risk of external explosions in hazardous locations.
The term explosion-proof lighting does not refer to lighting devices that are explosion-proof themselves, but rather the ability to prevent external explosions in a hazardous environment. Explosion-proof lighting fixtures are often protected by thick frames made of strong materials such as steel or aluminum.
Explosion-proof lighting fixtures are equipped with tough lenses designed to withstand harsh working conditions, preventing cracks that can cause leaks. Spark protection and rugged design ensure safe and reliable performance in hazardous environments, where flammable gases are expected and there is a risk of explosion.
Why choose explosion proof lighting?
Explosion-proof lighting fixtures are a preferred choice due to the many benefits they offer, which include reducing the risk of explosions in hazardous work environments. This is done by preventing the ignition of flammable gases and vapors surrounding those fixtures.
In addition, the National Electrical Code (NEC) issued by the National Fire Protection Association (NFPA) states that all lighting equipment used in hazardous locations must be explosion-proof. This makes our explosion proof lighting fixtures comply with the stringent safety standards required.
Thanks to the strong and durable design of these fittings, the risks of explosions and combustion are greatly reduced. Thus, the safety of employees working in hazardous locations is greatly enhanced, contributing to a safer working environment and effective protection of personnel.
Paraphrasing the design of a previous proof:
In a standard lighting fixture, the lamp, contacts, wiring, and any switches are directly exposed to the local atmosphere. A spark can be caused by a loose contact or movement of a switch, and even the heat of the lamp may be enough to ignite a flammable atmosphere.
In explosion-proof lighting fixtures, any explosion that may occur is contained within the fixture. Expose components in a standard lighting fixture, such as the bulb, wires, and switches, to the atmosphere. Therefore, any spark generated as a result of a sudden change in energy inside the unit can ignite flammable gases in the atmosphere.
Conversely, components of explosion-proof lighting fixtures are encased to prevent a potential spark or flame from escaping the indoor housing unit. However, this does not mean that there must be an airtight seal around pre-installed lighting fixture components to prevent flammable gases in the ambient atmosphere from penetrating the housing unit. This just means that an explosion-proof lighting fixture will be able to contain the explosion within its housing unit, preventing the explosion from spreading outside the unit and reducing the risk of damage and injury to employees.
High Durability: Explosion-proof lights are often more durable compared to standard lighting. Because explosion-proof lighting fixtures are often made of more stable and heavier materials, they are able to withstand harsh working environments. This means that explosion-proof lamps will not be damaged as easily as standard lighting fixtures, making them a better choice for operations in confined spaces. The high durability of explosion-proof lighting fixtures helps reduce maintenance and commissioning costs.**
Greater mobility: With their sturdy design and thick glass lenses, explosion-proof lights are highly resistant to vibrations. This can allow for greater mobility, as explosion-proof lights can be easily moved from one place to another by forklifts or other transport machinery without the risk of damage. On the other hand, standard lighting fixtures do not have the same portability as the slightest bump or movement could cause them to become damaged or malfunction. As such, explosion-proof lighting fixtures are more portable than standard bulbs, making them the ideal choice for businesses that need portable lighting for their operations.
Increase efficiency:
Explosion proof lighting fixtures represent an increase in operational efficiency due to several factors.
First and foremost, these fixtures feature modern lighting technologies that provide brighter and more evenly distributed light. This allows workers to see better in harsh working environments, increasing productivity and reducing work accidents.
Secondly, explosion-proof lights show high energy efficiency. It relies on efficient LED lighting technologies that provide highly efficient lighting with low energy consumption. This contributes to reducing energy bills and reducing environmental impact.
Third, modern intelligent lighting technology in explosion-proof lighting fixtures enhances efficiency. Their lighting can be controlled remotely, allowing the lighting to be adapted to actual working needs, thus improving visibility and safety in hazardous locations.
Overall, explosion-proof lighting fixtures offer a complete solution that combines safety and efficiency, making them an ideal choice for businesses that require efficient, reliable lighting in difficult work environments.
Benefits of explosion proof LED lighting:
Explosion proof LED lights offer a range of benefits that enhance effective performance and sustainability in hazardous work sites:
- Energy saving:
- Explosion-proof LEDs allow up to 90% energy savings compared to traditional lighting fixtures.
- This energy saving can lead to reduced operating and production costs.
- Longer life:
- LED technology enables long life that can reach 100,000 hours.
- This long life allows the lamps the ability to operate efficiently with minimal intervention and maintenance.
- Low heat emissions:
- The LED design reduces heat production, which is important to reduce the risk of sparks in hazardous environments.
- This contributes to protecting hazardous locations from the ignition of flammable gases.
- Environmentally friendly:
- LED bulbs do not contain harmful substances such as mercury and lead, making them an environmentally friendly option.
- This characteristic enhances the sustainability of operations and meeting environmental standards.
- Improve vision:
- Providing bright, even lighting improves visibility in tight environments and difficult industrial sites.
- Efficient lighting control:
- Modern control technology allows LEDs to adjust lighting according to actual business needs.
In short, explosion-proof LED lights represent a cutting-edge solution that combines advanced technology with safety on hazardous work sites.
Electrical Hazardous Area Equipment: Achieving safety in flammable environments
The Atmosphere Directive (ATEX) 94/9/EC, also known as the “New Approach” Directive, is a legal framework that regulates equipment and protection systems used in flammable environments. The Directive became mandatory from 1 July 2003 and seeks to impose technical requirements on equipment used in these environments.
Main features of ATEX steering:
- Standardization:
- The ATEX Directive enables manufacturers to comply with the requirements and place the CE mark on their products, giving them easier access to European markets.
- The directive covers a wide range of equipment that may be used in hazardous environments such as chemical plants and offshore platforms.
- SAFETY AND RESPONSIBILITY:
- The directive notes the importance of safety in flammable environments and stresses that protection is 100% essential.
- Explosion proof requires responsibility, which demonstrates a commitment to providing safe and effective solutions.
- Standards Compliance:
- Explosion protection products comply with recognized manufacturing and safety standards.
- Our products are PTB certified and produced in accordance with the latest standards and regulations.
- Global use:
- ATEX Directive approval enables the equipment to be used anywhere in Europe without additional requirements.
- The guidance covers all flammable environments, including gases, vapors and dust.
Electrical hazardous area equipment is a technical solution that lights the way to safe operation in hazardous environments, where the highest standards of safety and performance are adhered to.
Flame-resistant equipment and systems in hazardous environments:
Industries operating in hazardous environments adopt advanced technologies and equipment to ensure safety and comply with protection requirements. In this context, flame-resistant equipment and systems are a leading solution. Here are some examples of this equipment:
- Pre-Proof Plugs and Sockets:
- Provide protection against explosions and hazardous environments.
- Formerly G-Proof Boxes – Distribution Boxes:
- Explosion-proof design protects electrical devices in hazardous environments.
- Pre-proven flashlights:
- Safe lighting in flammable environments.
- Pre-installed globe type lighting fixtures:
- Provide effective and safe lighting in hazardous environments.
- Fireproof Fluorescent Lighting Fixtures:
- Flame retardant design protects against fire outbreak.
- Pre-proven controllers:
- Provide safe control in hazardous environments.
- Previous guide on J-Box – GUB – Distribution Boards:
- Protect wiring and power distribution in hazardous environments.
- Break-resistant plugs and outlets:
- Design to withstand harsh conditions to avoid breakage.
- Pre-Proof Plumbing Supplies:
- Materials and equipment proven to be durable in hazardous environments.
- Previous grounding control devices:
- Ensure safe grounding in hazardous environments.
- Capri, Courtem, Hook:
- Accessories used to install equipment and devices.
- Cable crossing systems:
- Facilitate safe transportation of cables through flammable environments.
- Marine and industrial lighting:
- Providing safe and efficient lighting solutions in industrial and marine conditions.
- Palazzoli :
- Flame resistant applications to protect electrical appliances.
- Duct and flexible duct fittings:
- Systems for routing and protecting cables in hazardous environments.
This equipment is a comprehensive solution to safety requirements in flammable environments, where technology combines with efficient design to achieve maximum safety.
If you have any inquiry, please contact us freely and we will be happy to serve you.
Gahzly website for purchasing electrical appliances
When we say Gahzly website, we are talking about one of the most famous Arab websites that was able, in a very short period of time, to achieve a very large demand for purchases from it by people from various parts and sectors of the Arab world.
On the Gahzly website, you will find a joint look and all the products that you may need in your home, starting with those for kitchens or bathrooms, but even those for gardens, you will find them on this wonderful site.
So, if you were lost before and did not know where to go to buy your products on the Internet, now you have the perfect solution, and all you have to do is go to the Gahzly website and start choosing the products you want.
What are the features of Gahzly ?
Since we are talking about a site that is preferred by many people around the world, there is no doubt that it is a site full of various features and characteristics. Therefore, we have decided to devote our next paragraph to pointing out the most prominent features of the Gahzly site.
One of the most prominent features of the site is the proportionality of prices. On the Gahzly website, you do not have to worry about the imaginary prices of the products, as is the case with most sites that display their products on the Internet.
The price of delivering products is very reasonable and not expensive, and the site accepts delivery to various countries, without forgetting that it accepts free shipping on some products.
One of the features of the site is also the high quality of its products, as it is impossible to find a poor quality product. Rather, the Gahzly website deals with the major companies, Philips, for example, and other famous brands, so you must remove from your mind the idea of the poor quality of one of the products. Another advantage of the site is that it does not specialize in one type of product, but rather you will find various types of products on it, for example, electrical appliances, hand tools, mechanical devices, paints, packages for establishing apartments, and many other types.
Gahzly website also accepts what is known as the shopping cart, which makes it easy for you to filter the products you want to buy and put them in one package in order to be able to pay with the click of a single button.
Accepts multiple payment methods.
We are pleased that you visit our social media pages, where we publish exclusive offers on our website.
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