Voltage drop and how to calculate it



The maximum allowable voltage drop varies from one country to another, and the following are typical values showing the allowable drop range for low voltage installations:
- Low voltage extensions connected directly from the grid low voltage distribution system:
- Lighting circuits: 3%
- Other circuits: 5%
- Low voltage extensions connected from the distribution transformer:
- Lighting circuits: 6%
- Other circuits: 8%
These limits refer to normal operating conditions under steady state operation and do not apply to cases of electric motor starting, simultaneous operation of several loads, etc.
When the voltage drop exceeds the above values, larger cables should be used to reduce voltage loss. A voltage drop of 8% can lead to problems with motor loads, as motor performance requires a voltage within ±5% of the nominal value in steady-state operation. Low voltage can also result in motor starting current that exceeds full load capacity, causing problems during startup.
In cases of a voltage drop of 8%, this may cause the motor to stall or run slowly, causing it to either fail or consume high current affecting other equipment. For these reasons, it is recommended not to exceed the permissible values, especially in circuits sensitive to low voltage problems.
There are several steps to calculate voltage drop in electrical circuits, and the following is an explanation of these steps:
- Calculating the drop in the circuits feeding the loads:
- The voltage drop is calculated based on the specific capacity of the loads, and the voltage drop of the final branch circuits must not exceed 3% of the nominal circuit voltage.
- Calculating voltage drop in motor supply circuits:
- The voltage drop during motor starting is calculated based on the full load current of the motor multiplied by a proportional factor that depends on the type of motor starter (Star/Delta or DOL).
- The value of the permissible voltage drop in the motor supply circuits is determined during the start of its movement and depends on the type of load that is operated by the motor.
- Evaluation of the overall voltage drop:
- The total voltage drop is evaluated, starting from the secondary terminals of the distribution transformer used in the supply to the furthest loads in the circuit.
- If the voltage drop exceeds the permissible percentage, the cable size must be adjusted to be larger in order to comply with the permissible limit.
- Use appropriate tables:
- Voltage drop values per linear meter and per ampere of cable current are determined using appropriate tables available in electrical codes or from cable companies.
Using these steps, voltage drop in electrical circuits can be assessed and cables adjusted to ensure compliance with allowable voltage drop limits.

The law of voltage drop is formulated as follows:
( ΔU)=current (IB) ×Distance(L) ×Voltage drop factor(K)
The value of the voltage drop factor (�K) can be obtained from the table depending on the type of cable and connector And the type of circuit. By knowing the value of the current and the length of the cable, the voltage drop can be easily calculated.
The value of the voltage drop coefficient depends on:
- Types of circuit use, whether for motor circuits, lighting circuits, or regular household currents whose power factor value is close to 1.
- Cable type, whether single phase or three phase (three phase).
- The type of conductor, whether copper or aluminum.
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